AIS and the Auto Industry
Precision O-Ring Installation for Unmatched Performance and Safety
Precision O-Ring Installation for Unmatched Performance and Safety
At AIS, we understand that the automotive industry demands the highest levels of precision, reliability, and durability in every component. O-rings are critical for ensuring the safe and efficient operation of automotive systems, including engines, transmissions, cooling, and fuel systems. Even the smallest leak or fault in O-ring installation can lead to costly performance issues or safety hazards. That’s why AIS’s O-ring installation machines are designed with precision and use our patented radial stretch method to provide the most reliable and stress-free O-ring installation in the industry.



Tailored O-Ring Installation Solutions: Custom Fit for Your Needs
AIS understands that the automotive industry has a wide range of O-ring installation needs, from small passenger vehicles to heavy-duty trucks. That's why we offer a range of machines to suit various production needs, from low-volume manual machines to fully automated turnkey systems. Our machines are designed to handle both internal and external O-ring installations with the highest degree of precision.
-
Low-Volume Systems: Ideal for small-scale production runs, our low-volume systems are perfect for quick setups and cost-effective O-ring installations. These systems are hand-loaded and are a great option for manufacturers with moderate production demands.
-
Semi-Automatic Systems: AIS’s semi-automatic systems provide a perfect balance between human control and automation, offering flexibility, precision, and increased efficiency. In these systems, the operator manually places the part into the mandrel. Once the part is positioned, a simple push, either by the operator or a robot, activates the system, allowing the O-ring or seal to be installed precisely where it’s needed.
-
This streamlined process reduces manual labor while ensuring consistent, accurate installations at high speeds, leading to faster cycle times and fewer errors. With minimal setup required, our semi-automatic machines can be quickly adapted to a variety of applications, making them an ideal solution for moderate to high-volume production needs.
-
Fully Automated Turnkey Systems: For high-volume, large-scale production, our automated systems offer the ultimate in speed and precision. These systems integrate seamlessly into existing production lines and can handle the installation of O-rings onto a variety of automotive components automatically.
Whether you need to install O-rings in internal grooves or on external surfaces, AIS’s machines offer the flexibility and precision required to maintain the highest quality standards.
Precision Across Automotive Applications
Automotive components, especially those in fluid and gas systems, require the highest levels of precision. AIS’s O-ring installation machines are designed to handle the critical demands of these applications, ensuring flawless installation of O-rings, even in the most complex geometries.
Here are just a few of the automotive applications where AIS’s machines make a difference:
-
Engines & Transmissions: Ensuring leak-proof seals for fluid and gas systems in engines and transmissions.
-
Cooling Systems: Sealing critical components to prevent fluid loss and maintain efficient engine cooling.
-
Fuel Systems: Maintaining proper seals in fuel systems to prevent leaks and ensure safety.
-
Braking Systems: Creating airtight seals in braking systems to maintain optimal braking performance.
Our O-ring installation machines ensure that O-rings are installed without causing damage or compromising seal integrity. Whether you’re dealing with high-pressure environments or delicate components, AIS machines provide consistent, high-quality results.


Efficiency and Flexibility in Production
AIS’s O-ring installation machines are designed to integrate seamlessly into your production process. By automating the O-ring installation process, you can increase production efficiency, reduce labor costs, and improve consistency. Whether you’re producing small batches or large volumes, AIS’s machines offer scalable solutions that can grow with your business. With quick tooling changes, flexible system configurations, and automated features, AIS machines help reduce production bottlenecks and accelerate manufacturing timelines.
Why Choose AIS for Your O-Ring Installation Needs?
AIS has been a leader in O-ring installation technology for over 40 years, providing innovative solutions for industries around the world. Our O-ring assembly machines are trusted by all levels of suppliers in the automotive industry.

Want to Talk Through a Build?
If you’re dealing with quality issues, inconsistent installs, seal damage, or slow manual assembly, AIS can help evaluate the process and recommend the right machine configuration (and tooling approach) for your part.
Call 814-838-2270 or reach out through the site to get a quote.

